| Process step | Hazards (B) | Hazards (C) | Hazards (P) | Control measures (UK catering practical) | CCP? |
|---|---|---|---|---|---|
| 1. Delivery (goods in) | Pathogen growth if delivered warm, contaminated raw meat | Chemical residues from damaged packaging, tainted goods | Packaging fragments, bone fragments, foreign bodies | Approved suppliers, reject if packaging damaged or dirty, check use-by, check raw meat is cold to touch and within your delivery temp standard, segregate raw from ready-to-eat in delivery area, record in Food-Safety.app Delivery checks | No |
| 2. Intake checks | Cross-contamination from raw packaging, hands | Cleaner residue on intake surface | Staples, splinters from pallets | Dedicated clean intake area, sanitise surface before and after, hand wash after handling outer packaging, remove cardboard from kitchen ASAP, visual inspection | No |
| 3. Cold storage (raw) | Growth if fridge too warm, cross-contamination drip onto ready-to-eat | Chemical taint from uncovered chemicals, allergen cross-contact | Breakages, bits of shelving plastic | Fridge set to ≤5°C target, raw meat stored bottom shelf in sealed tray, strict separation, cover and label, no chemicals stored with food, daily opening checks recorded | No |
| 4. Dry storage (wine, flour, herbs) | Pests, mould | Chemical taint from aerosols, pest control chemicals misuse | Stones in dried herbs, packaging bits | Lidded containers, off-floor storage, date labels, pest checks, keep chemicals locked away, sieve flour if needed | No |
| 5. Preparation | Cross-contamination raw to ready-to-eat, time in danger zone, poor hand hygiene | Allergen mismanagement (gluten, celery, sulphites), sanitiser residue | Knife fragments, plastic from boards, hair, jewellery | Strict hand wash, separate raw prep area, colour-coded boards, sanitise and air-dry boards, keep beef out of chill for shortest time possible, cover and return to fridge between batches, remove jewellery, hair tied back, blue plasters | No |
| 6. Cooking | Survival of pathogens if undercooked | Chemical contamination from unsuitable cookware or cleaner residue | Bone fragments, foreign body from utensils | Use clean pot, stir with intact utensils, verify core temp with sanitised probe at thickest point, record cook temp and time | CCP 1 |
| 7. Cooling cooked bourguignon | Spore germination and toxin risk if cooled too slowly, growth in danger zone | Chemical contamination from incorrect container use, poor labelling leading to allergen error | Film/plastic fragments, tray damage | Portion into shallow trays, keep uncovered while steam releases in a protected area, maximise airflow, rapid cool method, then cover, label and date, move to fridge promptly, record cooling | CCP 2 |
| 8. Cold storage cooked product | Growth of Listeria if fridge too warm or poor stock rotation | Allergen mislabelling, taint from chemicals | Foreign bodies from damaged containers | Store covered, labelled with date and time, FIFO, segregate from raw, fridge checks logged, keep ≤5°C target | No |
| 9. Reheating | Survival of pathogens if inadequate reheat, uneven heating | Allergen mix-up if wrong pan or ladle used | Foreign bodies from damaged containers | Reheat rapidly, stir to even heat, probe check centre, use dedicated clean utensils, record reheat temp and time | CCP 3 |
| 10. Hot holding (if used) | Growth if held below safe temp | Chemical taint from incorrect chemicals or cleaners | Foreign bodies from service utensils | Hot hold equipment preheated, stir and probe, keep lids on where possible, time control if temporarily below 63°C, record checks | CCP 4 |
| 11. Service | Contamination from hands, utensils, coughing/sneezing | Allergen information failure, cross-contact on pass | Physical contamination from garnishes, packaging | Clean pass, dedicated ladles, no bare-hand contact, clear allergen matrix, allergen order procedure, correct packaging, minimise time out of temp control | No |
| 12. Leftovers and returns | Cooling abuse, reusing customer returns | Chemical contamination from dirty containers | Foreign bodies from returned items | Don’t reuse customer returns, keep leftovers only if controlled and within time limits, reheat once only, label and discard at end of shelf life | No |
| 13. Cleaning and disinfection | Spread of bacteria via cloths, poor cleaning | Chemical residue, sanitiser dilution errors | Scourer fragments, broken equipment | Two-stage clean (clean then disinfect), correct dilution and contact time, air-dry, colour-coded cloths, store chemicals locked, record cleaning schedule in Food-Safety.app | No |
| 14. Waste disposal | Pests, cross-contamination | Chemical exposure from bins and liners | Sharps in waste, broken glass | Lidded bins, remove waste frequently, clean bin area, segregate glass and sharps, pest controls | No |
| CCP | Step | Critical limits |
|---|---|---|
| CCP 1 | Cooking | Core temperature at thickest point meets 75°C for 30 seconds or an equivalent validated time and temperature combination |
| CCP 2 | Cooling | Start cooling immediately after cooking, decant and portion. Aim to get food into chilled storage within 1 to 2 hours. If you use active rapid cooling methods, aim for below 8°C within 90 minutes. |
| CCP 3 | Reheating | Reheat until piping hot throughout and verified by probe to ≥75°C at the centre then serve or hot hold |
| CCP 4 | Hot holding | Maintain ≥63°C. If food drops below 63°C, allow one period up to 2 hours only, then reheat to piping hot and return to hot hold, chill quickly or dispose |
| CCP | What’s monitored | How it’s checked | Frequency | Who checks | Where recorded (Food-Safety.app) |
|---|---|---|---|---|---|
| CCP 1 | Core temperature | Sanitise probe, probe thickest part, note time and temp | Every batch | Chef on duty | Cooking record, batch notes |
| CCP 2 | Cooling method and time to chill | Time start, portion shallow trays, confirm moved to fridge promptly | Every batch cooled | Chef or supervisor | Cooling record plus corrective action if late |
| CCP 3 | Reheat core temperature | Probe after stirring, thickest point, confirm ≥75°C | Every reheat batch | Chef on duty | Reheating record |
| CCP 4 | Hot holding temperature and time out of control | Probe at intervals, record temp, if below 63°C start timer | At least every 2 hours and when adjusted | Supervisor or chef | Hot Holding record |
| Area | What good looks like | Frequency | Record in Food-Safety.app |
|---|---|---|---|
| Delivery (Goods In) | Packaging intact, within date, chilled foods cold, raw separated | Every delivery | Delivery (Goods In) |
| Cold Storage | Fridges running at ≤5°C target, legal max 8°C | At least daily plus shifts | Cold Storage |
| Opening Checks | Fridge temps, cleaning status, probes available, allergen info available | Daily | Opening Checks |
| Cleaning | Correct chemicals, dilution, contact time, clean then disinfect, air-dry | As scheduled | Cleaning |
| Allergen Management | Up-to-date allergen matrix, separate utensils, clear comms | Every service | Allergen Management |
| Corrective Actions | Clear action logged when limits fail | As needed | Corrective Actions |
| Defects | Broken fridge, damaged probe, chipped pans, pest signs | As found | Defects |
| Training | Staff trained on temps, probes, allergens, cross-contamination | Induction then refresh | Training |
| Probe Calibration | 0°C ice point and or boiling point check, replace if fails | Weekly or per policy | Probe Calibration |
| History and PDF Export | Full audit trail of checks, actions and verification | Ongoing | Full History and PDF Export |
| Trigger | Immediate action | Product decision | Prevent it happening again |
|---|---|---|---|
| Delivery unacceptable, packaging damaged or out of date | Reject delivery or isolate item, inform supplier immediately | Don’t use, return or dispose | Log defect, review supplier approval, refresher on goods-in checks |
| Fridge above target or above legal limit | Move high-risk food to working fridge or freezer, minimise door opening, call engineer | If time out of control can’t be proven safe, dispose | Log defect, increase monitoring frequency, service fridge |
| Cooking temp not achieved | Continue cooking, stir, re-probe at thickest point | Don’t serve until limit met | Retrain on probing, check equipment, reduce batch size if needed |
| Cooling not within limits or left out too long | Rapid cool immediately: portion, shallow trays, airflow, move to fridge | If safety can’t be proven, dispose | Reduce batch size, use blast chilling if available, set timers, assign owner |
| Reheat temp below 75°C | Continue reheating, stir, re-probe | Don’t serve until limit met | Change method, smaller pans, staff retrain |
| Hot holding below 63°C | Reheat to piping hot and return to hot hold or chill quickly, start timer | If below 63°C for over 2 hours, dispose | Adjust equipment settings, smaller volumes, more frequent checks |
| Allergen info uncertain or recipe changed | Stop service of item until allergens confirmed | Don’t serve to allergen customer without confirmed info | Update allergen matrix, label ingredients, staff retrain |
| Chemical contamination suspected | Stop use, isolate affected food, clean area safely | Dispose affected food | Review chemical storage, dilution control, retrain cleaning |
| Physical contamination suspected | Stop serving batch, isolate, investigate source | Dispose or rework only if safe and controlled | Replace damaged utensils, log defect, increase visual checks |
| Verification activity | What’s checked | Frequency | Evidence in Food-Safety.app |
|---|---|---|---|
| Management record review | Delivery, cold storage, CCP logs, corrective actions completed properly | Weekly | Full History review notes, PDF Export for audits |
| Internal hygiene audit | Cross-contamination controls, cleaning standards, allergen procedure | Monthly | Audit notes as attachments or notes |
| Probe calibration verification | Calibration results acceptable, replace probes that fail | Weekly | Probe Calibration records |
| Training verification | Staff competency on probes, temps, allergens, cooling rules | Quarterly and at induction | Training records |
| Equipment verification | Fridge thermometers, hot holding performance checks | Scheduled | Defects plus follow-up notes |
| Trend checks | Repeat issues like fridge drifting high, cooling delays | Monthly | Filterable Full History and exported reports |
Food-Safety.app evidence: Full History and PDF Export provide a clear audit trail for EHO inspections, including checks, corrective actions, defects, calibration and training records.
Next: If you’d like, I can format this HACCP plan as a landscape orientation print-ready .docx file.
Reminder: visit http://food-safety.app for more catering, hospitality and food safety efficient tools.